Assemblies Unlimited, Inc.

Assemblies Unlimited, Inc. is a contract packaging and fulfillment company based in Bloomingdale, Illinois, with operations across five major U.S. cities (Chicago, Memphis, Indianapolis, Dallas, and Los Angeles). Founded in 1993 by Jim DeKosta, the company provides turnkey packaging solutions for food, non-food, powders, liquids, and beverage products. Operating over 250,000 square feet of warehousing and distribution facilities, Assemblies Unlimited serves Consumer Packaged Goods (CPG) companies of all sizes, from startups to established global brands. The company specializes in primary and secondary packaging, with certifications including FDA, AIB, SQF, IFS, and GFSI compliance standards.

1. Founded in 1993 and operating for 32+ years with a multi-location national footprint
2. Operates 250K+ sq ft of warehousing across five major U.S. cities with advanced packaging and fulfillment capabilities
3. Strong customer testimonials and long-term client relationships indicating operational maturity and service quality
4. Serves both food and non-food CPG industries with FDA, AIB, SQF, and other compliance certifications
5. Integrated service model combining primary/secondary packaging, sourcing, warehousing, and drop-ship logistics

Assemblies Unlimited positions itself as an accessible, responsive, and customer-centric contract packaging partner for CPG brands seeking turnkey solutions. The company emphasizes 24/7 project manager availability, quick turnaround times, and a culture of seamless project management and exceptional customer experience built over three decades of operation.

• Contract packaging and co-packing for food products (powders, liquids, beverages, supplements)
• Contract packaging for non-food products (powders, solids, liquids, gummies, supplements)
• Primary and secondary packaging services (pouches, bottles, sachets, cartons, shrink wrapping, kitting, POP displays)
• Warehousing and fulfillment services with 250K+ sq ft across Chicago, Memphis, Indianapolis, Dallas, and Los Angeles
• Inventory management, supply chain management, and drop shipping services
• Material sourcing and procurement for raw packaging materials
• Labeling, branding, and custom printing services
• Gift set assembly, repackaging, hand assembly, and POP display assembly

Assemblies Unlimited operates a geographically distributed contract packaging and fulfillment business with established operational infrastructure across five major U.S. cities. This indicates a company managing complex supply chains, multiple production facilities, distributed inventory systems, and customer-facing logistics—all areas where IT infrastructure, data security, and system reliability are mission-critical.

The company's service model depends on real-time coordination across facilities (primary/secondary packaging, warehousing, fulfillment, drop-shipping). This requires robust inventory management systems, order tracking platforms, EDI integration with customers, and supply chain visibility tools. Research reveals client feedback emphasizing responsiveness and project management, suggesting the company relies on project management software, communication systems, and operational visibility tools that require ongoing support.

Furthermore, the company holds multiple food safety certifications (FDA, AIB, SQF, IFS, GFSI) and manages sensitive customer products and data. This regulatory and compliance burden creates a natural need for IT governance, documentation systems, and security frameworks to maintain compliance and prevent costly violations.

With 32+ years in operation, established national presence, and recurring long-term client relationships (evidenced by multi-year testimonials), Assemblies Unlimited is stable and has capital available for infrastructure investment. The shift from manual processes toward modern supply chain platforms and integrated systems represents a clear growth opportunity for IT consulting services focused on modernization and optimization.

An IT consulting provider can position engagement around three primary dimensions:

Capability alignment: Assemblies Unlimited's multi-location footprint and integrated service delivery model require robust systems for inventory management, order routing, production scheduling, and logistics coordination. The company likely depends on legacy or fragmented systems for POS integration, EDI communication, warehouse management system (WMS) configuration, and customer dashboard visibility. A vCIO engagement can assess current infrastructure, identify single points of failure, and recommend cloud-based supply chain platforms (such as cloud-enabled WMS, order management systems, or visibility platforms) that improve uptime and reduce manual coordination overhead.

Value-add services: Beyond core IT support, several adjacent services align with the prospect's operations: (1) network audit and security assessment given food safety compliance obligations and customer data sensitivity; (2) disaster recovery and business continuity planning (critical for multi-location fulfillment operations); (3) Microsoft 365 optimization for collaboration across distributed facilities; (4) compliance documentation and audit preparation to support FDA/SQF/IFS certification renewal.

Timing signals: The company has updated its website within the past 12 months (July 2025), indicating active business development and organizational investment. Long-standing client relationships and testimonials spanning multiple years suggest operational stability and available capital for infrastructure upgrades. The company's growth across five geographies suggests capacity planning and system scaling may be approaching inflection points.

Entry point: Initiate with a low-barrier network audit and IT infrastructure assessment focused on supply chain system resilience and food safety compliance documentation. Present findings as a gap analysis tied to certification renewals and operational risk reduction. This builds trust, identifies quick wins (password management, access controls, backup validation), and creates pathway to broader vCIO engagement or cloud modernization project.

The U.S. IT Consulting market is estimated at $759.6 billion in 2025 (IBISWorld) to $906.5 billion by 2032. Global IT Consulting market projected at approximately $117.1 billion in 2025, growing to $278.8 billion by 2033.

U.S. IT Consulting industry growing at CAGR of 3.2% (2020-2025); global market expected to grow at CAGR of 6.4-13.4% depending on source and forecast period (2025-2030 / 2025-2035). Digital transformation, cloud adoption, and cybersecurity investments are primary drivers.

• Cloud migration and cloud-native architecture advisory (75% of enterprises prioritizing cloud adoption)
• Cybersecurity and compliance consulting (62-67% of enterprises allocating budgets to security, data governance, and risk management)
• AI-driven consulting models and automation advisory (53-58% of organizations exploring AI and process automation)
• Digital transformation and enterprise modernization (48% increase in digital transformation initiatives globally)
• Managed IT services and vCIO offerings gaining adoption among mid-market companies seeking cost-effective strategic IT guidance
• Hybrid IT environment complexity driving demand for system integration and infrastructure optimization consulting
• Remote and distributed consulting delivery models expanding (61% of consulting now delivered remotely)

Jim DeKosta founded Assemblies Unlimited in 1993. He holds a Business Management degree from Northern Illinois University and previously sold for large public companies including Illinois Tool Works (ITW) and Molex, as well as worked for a large electronics rep firm in Skokie, IL. DeKosta emphasizes building a culture of responsiveness, seamless project management, and customer experience over 32+ years of leadership.

Not disclosed publicly. Company operates 250K+ sq ft of warehousing across five locations and maintains long-term contracts with large and small CPG brands, suggesting mid-to-large privately held operation; estimated revenue range likely $20-100 million based on footprint and operational scale, but unverified.

Website updated July 2025 indicating active content refresh and business development focus. No recent press releases, funding announcements, or M&A activity found in search results. Company maintains active customer testimonials and case studies updated within past 12 months, signaling ongoing client acquisition and service delivery. No public news of facility expansions, layoffs, or organizational changes found.

Prospect details are not publicly visible.